How useful is the new MAX phase ceramics?

What is MAX phase? MAX phase (including Ti3SiC2, Ti2AlC , etc.) It is a newly developed machinable material. This material contains over fifty types of ternary carbides and nitrides. M is the transition metal element A is the element of main group and X is carbon or nitrogen. The basic chemical equation can be written as M(n+1).AXn. Ti3SiC2 was the most studied.
How can MAX phase materials synthesized be?
The hot pressing method was used by the Drexel University, Drexel, in the United States to synthesize Ti3SiC2. This material has excellent properties. The unique nano-layered crystalline structure of this material gives it properties like self-lubrication, high toughness and conductivity. They can be used for many purposes, including high-temperature structure materials, electrode brush material, chemical anticorrosion material, and high temperature heating materials. In Japan, Europe and China, extensive research has been carried out on this material type since 1996.

Nb2Alc powder: introduction
The largest phase ceramic, which is Nb2Alc Powder, is a new type conductive ceramic that can be processed. This ceramic is composed of more than 60 ternary compounds or nitRIDEs. A is a group element, usually elements in the third or fourth group; X is carbon or nitrogen. Niobium Aluminum Carbide, or NBC, is a new ceramic material that combines metal and ceramic advantages. Nb2Alc has excellent mechanical characteristics at high temperature.

How is Nb2AlC produced?
1. Mix niobium, aluminum, and carbon powders and weigh them;
2. To obtain Nb2AlC powder, put the mixed powder in a graphite cylinder, fill it up with inert air, light it, let it burn, do a self-diffusion process, pulverize it, cool it down, sieve it, and then dry it. The method provides a fast reaction time, a short synthesis period, low energy consumption and low costs, as well as high production efficiency. The Nb2Alc Ceramic Powder obtained by this invention can be applied in the aviation, electronics, nuclear, and aerospace industries.

Nb2AlC powder: Storage conditions
The dispersion is affected by the group gathering and the powder Nb2AlC. The niobium aluminium carbide Nb2AlC should be kept in a vacuum-sealed package in a cool, dry place. Niobium aluminum carburide is not suitable for use. Expose the powder to air. In addition, avoid using Nb2AlC powder under stress.

Prices of MAX Phase Powder
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American Elements Titanium Mesh

Titanium is a strong, light and highly corrosion resistant metal with many industrial applications. American Elements offers titanium in rod, bar, piece, pellet, disc, granules and other machined shapes, as well as pure and industrial quality titanium mesh. Titanium is also available as solution, nanoparticles and organometallics.

Medical titanium wire mesh has high compression performance and excellent histocompatibility. It is used in cranioplasty and other medical operations. It is also an ideal material for surgical mesh. It is made of commercially pure titanium and has good permeability, stability and elasticity. The histocompatibility of the medical titanium is superior to that of stainless steel.

titanium mesh sheet is made by stamping and expanding ASTM B265 specified commercially pure titanium sheet. Expanded titanium mesh has diamond shaped openings, while stamped titanium mesh has regular round holes. Opening size and thickness can be mutually restricted to meet customer requirements. Both expanded and stamped titanium mesh can be sheared to required shape. In addition, American Elements also provides titanium mesh basket and MMO titanium mesh anode. They are assembled by titanium wire mesh and titanium expanded mesh, then coated with mixed metal oxides. MMO titanium mesh anodes can be used in various fields, such as water desalination and cathode of battery. They have good corrosion resistance, oxidation resistance and temperature resistance. They can last longer than other metallic anodes.

The Property And Application of Hafnium Boride HfB2 Powder

What property does hafnium boreide have?

Hafnium boride This crystal is gray with a metallic luster. It has a melting temperature of 3250°C, and it is known for its high conductivity. At room temperatures, hafnium-boride has little reaction with any chemical reagent (except HF). Hafnium Boride is made by heating hafnium dioxide with boron boride, boron oxide or carbide and carbon powder.
Hafnium-boride powder can be prepared by using the variable current laser beam gas phase technique. It is a novel ceramic material with high melt point, high thermal conduction, and other comprehensive high-temperature properties. It is mainly applied in high temperature ceramics, high speed aircraft nose cones and aviation and aerospace.

Where is hafnium Boride used?

The application fields for hafnium-diboride composites and ceramics are expanding with the advancement of material science. Hafnium is difficult to sinter. Ultrafine powder must be obtained to improve sintering. The cost of nano-powder, which is highly effective, is high. It is also difficult to disperse in raw materials processing and is complex. Sub-micron hafnium Diboride Powder has received more attention.

1. Hafnium-boride can be used for corrosion-resistant equipment, crucible coatings and anti-oxidation composites. It is also used to make refractory materials where the corrosion of metal molten is not affected.
2. Hafnium-boride coatings are used for corrosion resistance, high temperature, and oxidation resistance.
3. Hafnium-boride can be used to produce composite ceramics.
4. Hafnium-boride is widely used in aviation, aerospace, and high-speed aircraft.

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The Different Types of Phosphide Powder

Phosphide Powder Classification
Ionic Phosphates
Alkali metals, metals of the alkaline Earth, zinc, aluminium and other phosphates. You can think of these compounds as phosphine derivatives, where the hydrogen atoms were replaced by metals atoms with equal equivalence. Acids dissolve most ionic phosphates. For instance, calcium phosphide (Ca3P2) reacts quickly with water in order to form hydroxide and phosphide. Zinc Zn3P2 is a phosphide that reacts slowly in water, but readily with acid.

Metallic Phosphide
Phosphates are a mixture of most heavy metals. They have a similar composition and look to metal intercompounds and are difficult to break down by acids or water.

Phosphide Powder Application
Ferric phosphor (22-39% P) can be used to make high-strength alloy steel. Steel’s strength and resistance to corrosion are greatly enhanced by adding 0.1-0.3% phosphorus. Ferric Phosphor is a by-product from single phosphor made by the electric furnace process. In ferric phosphor, there are small amounts of silicon, chrome, alum, and other impurities.
Iridium-phosphide is a chemically stable and extremely hard material that is used to make pens.
Magnesium Phosphide releases about half of its phosphine into moist air.
Aluminum phosphide can also release highly toxic phosphine into moist air. This is why it’s used in grain fumigants.
Copper phosphide can be used as an oxidizer.
The phosphating grain can be used as a semi-conductor.

The Phosphide

Calcium phosphide
It is a reddish-brown crystal or gray granular substance with a melting temperature of approximately 1600 and a relative density of 2.51; it can also be a crystalline material. This material is soluble only in acids, but not in ethanol or ethyl alcohol. It is made by heating aluminum and carbon to reduce the calcium phosphate. It is used to make phosphine bombs, signal bombs, and fireworks. Zinc phosphide, a dark gray powder that has an unpleasant odor and a melting point of above 420 is non-combustible when ignited. The density is 4.55g/cm3(18). Rats and mice are poisoned by Zinc phosphide Baits that contain 2% to 3% zinc powder with red phosphorus at 550. Aluminum phosphide comes in a gray-yellow powder or crystal. It does not melt, sublimate, or decompose at 1000°C. The ignition temperature of the powder is around 100, and its relative density is 2,85. The product is made from aluminum powder and phosphorus red acting with electric currents or flames at 650. Aluminum phosphide should be dried, stored and released highly toxic gas when wet.

Sodium phosphide
The red crystal Na3P is highly toxic and flammable when it reacts with water. Use as a phosphating compound to prepare pesticides and phosphine. Chemical reaction produces red phosphorus by combining metallic sodium and red phosphorus.


Hydrogen phosphide
Phosphine, which is stored in compressed cylinders, is a colorless gas that’s highly toxic and flammable. Its storage pressure (522psig) is 70oF of its vapor-pressure. The gas is heavier and smells similar to fish. When traces of ethophosphate or other phosphorus-hydrides are present, spontaneous combustion occurs. Phosphine has been classified as a highly toxic, spontaneously flammable and highly toxic gas. Inhalation of the gas phosphine may affect the heart and respiratory system as well as kidneys, stomachs, nerves, and liver.

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The Bayer Process-The Main Production Method of Alumina

Alumina Bauxite is also known as a stable aluminium oxide in the fields of mining, ceramics and materials sciences. The rapid development of our country’s electrolytic aluminium, ceramics industries, medicine, electronics and machinery will increase the demand for alumina.
There are many ways to extract alumina from ore. These include the Bayer method and other methods such as soda-lime sintering. The Bayer Process was the primary method for producing aluminum, with its output accounting for approximately 95% of total global alumina output. Although the acid method made huge progress in the 1970s it was not used by industry.



Bayer Process: A new way to produce alumina

The Austrian Bayer K.J.Bayer invented it in 1888. The principle is that caustic (NaOH solution) is used to warm alumina and dissolve it in bauxite, resulting in sodium aluminate. After the solution (red mud) is separated, the temperature of the mixture is lowered and aluminum hydroxide added as a crystal seed. After long stirring, the sodium-aluminate solution is separated to aluminum hydroxide. Then, it’s washed off and calcined in a temperature range of 950-1200. The alumina is obtained. Mother liquor is the solution that remains after precipitation.

Because gibbsite and diaspore are different in their crystalline structure, they will dissolve at different temperatures. The gibbsite-type bauxite dissolves at temperatures between 125 and 140, and diaspore-type bauxite at 240260 with the addition of lime (37%).

Bayer process alumina: advantages and disadvantages

The Bayer Process is a modern process that has been characterized by:

1. Equipment of large scale and continuous operation
2. Automation of production processes;
3. Energy-saving techniques such as fluidized roasting, high-pressure enhanced disolution and high pressure enhanced dissolution;
4. Dry purification of flue gases and aluminum electrolysis is needed for production of sandy alumina. Bayer’s advantages

The economic effect of the Bayer Process is determined by the quality of the bauxite, mainly the SiO2 content in the ore, which is usually expressed by the aluminum-silicon ratio of the ore, that is, the weight ratio of the Al2O3 to the SiO2 content in the ore. Because in the dissolution process of the Bayer Process, SiO2 is transformed into sodalite-type hydrated sodium aluminosilicate (Na2O*Al2O3*1.7SiO2*nH2O), which is discharged along with the red mud. The Bayer Process will generate about 1 kg of Al2O3 for every kilogram of SiO2 present in the ore. This is followed by 0.8 kg of NaOH. The Bayer process has a worse economic effect the lower the aluminum-silicon ration of bauxite. The Bayer Process produced bauxite with an aluminum-silicon proportion greater than 8 until the late 70s. In order to make the most of the diminishing resources of gibbsite bauxite, research and development has focused on finding new ways to save energy and using other types of bauxite.

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Magnese Dioxide MnO2 Powder Properties And Applications

Manganese dioxide This inorganic compound has the chemical formula MnO2 and is either a black amorphous or orthorhombic powder. Manganese dioxide can be used as an oxidant, rust remover, or in the preparation manganese sulfates.
Magnesium Dioxide Powder Properties
Manganese oxide is not soluble in water, weak acids or bases, nitric acid and cold sulfuric acid. However, it can be dissolved in concentrated hydrochloric solution heated to produce chlorine gas.

Manganese dioxide is octahedral in structure. The oxygen atoms on the corners are the manganese atoms. Manganese is in the octahedrons. The octahedrons form a chain by connecting them together. These chains, along with other chains, are placed on top to form a tunnel-like structure. The octahedron may be either hexagonal closely packed or squarely tightly packed.

Manganese dioxide, also known as amphoteric iron oxide, is a very stable black powdery solid at room temperature. At room temperature, it is a powdery black solid. It can also be used as a dry battery depolarizer. In the laboratory its oxidizing qualities are often used by HCl to produce chloride.

Magnesium Dioxide MnO2 powder applications
Manganese dioxide can be used to depolarize dry batteries. It is also used in the synthesis and glass industries as decolorizers, colorants, and deironing agents. Manganese dioxide can be used to make metallic manganese as well as special alloys, gasmasks and ferrites.

Manganese oxide can be used in rubber to increase viscosity, as well as in chemical experiments.

Laboratory Use
Manganese dioxide can be used as a catalyst for the breakdown of hydrogen peroxide in order to produce oxygen.
The MnO2 powder acts as a catalyst when potassium chlorate is heated to cause it to decompose, releasing oxygen.
Thermite reacts with manganese oxide and aluminum powder to form manganese.
MnO2 Powder is used for yellow glass, as a pigment.
When manganese oxide reacts with hydrochloric acid heated to a concentrated state, it produces chlorine.
When manganese oxide reacts with molten potassium hydroxide in the air, it produces potassium manganate.
In the decomposition of potassium permanganate manganese oxide acts as an auto-catalyst.

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The Preparation And Application of Tungsten Carbide Powder

Tungsten carbide It is composed of carbon and tungsten. The molecular formula for this compound is WC, and the molecular weight is 195.85. Tungsten carbide is a hexagonal black crystal that has a metallic luster. Its hardness and durability are similar to those of diamond. It is also a good heat conductor and conductor for electricity. Tungsten carbide is not soluble with water, hydrochloric, or sulfuric acid. However, it can be dissolved in a mix of hydrofluoric, nitric, and phosphoric acid. Pure tungsten carbide is fragile. By adding titanium, cobalt or other metals, this fragility can be reduced.

Tungsten Carbide Preparation

The tungsten is mixed in a ball-mill with carbon black and the tungsten has been pressed into a plate. It can also be heated up to 14001700 degrees in an induction oven. In the hydrogen flow, initially W2C is produced. The reaction continues at high temperature, producing WC. Or, first tungsten is decomposed thermally in a CO atmosphere between 650 and 1000degC, to get tungsten, then carbon monoxide is added at 1150degC, to yield tungsten carburide. W2C is produced by temperatures above this point.
Tungsten trioxide, WO3, is hydrogenated and then reduced to form tungsten (average particle size of 35mm). Press-forming is done by applying pressures of approximately 1t/cm2 to a mixture of carbon black and tungsten trioxide in a dry-blended ratio (for about 10 hours). Pressurized material blocks can be placed into a crucible or graphite block and heated in a hydrogen stream using pure hydrogen (with a dewpoint below -35).

As the reaction is incomplete due to a low temperature (mainly), the unreacted tungsten and intermediate W2C remains besides the WC (tungsten carburide). The tungsten must therefore be heated at the temperature above. The maximum temperature must be determined based on the particle size. For coarse particles, with an average particle diameter of approximately 150 mm the reaction takes place at a temperature between 1550 and 1650degC.

Tungsten Carbide Application

Tungsten carbide is used in many applications, including high-speed cutters, furnace structural materials for jet engines, cermet material, resistance heating components, etc.

Tungsten carbide is used in the manufacture of cutting tools, wear-resistant components, melting crucibles (for metals like copper, cobalt, or bismuth), and wear-resistant semi-conductor films.

Tungsten carbide is used for super-hard material, and also as wear-resistant material. It is a solid solution that can be formed with many different carbides. WC-TiC-Co cermented-carbide tools have been used widely. It can also reduce the sintering temp and maintain good performance when used as an additive to NbC C and TaC C ternary system carburides. It can also be used for aerospace materials.

Tungsten carbide is produced by combining tungsten anhydride with graphite under a reducing atmospheric at temperatures between 14001600. By hot pressing sintering, or hot isostatic sintering, dense ceramic products can also be achieved.

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The application and features of Graphite

Ever since we learned our first alphabet, pencils have been used to write. You may have wondered why the lead tip or the silvery black part of the pencil are rolled on wood. It’s none other than The graphite is a mineral. Yes, this semimetal is found in pencils. It is also a vital element in many products and industries.Graphite, a metal sub-metal, is derived as a result of metamorphosing rocks containing carbon. The flaky form is obtained from these carbon rocks. It is one the softest metals, and it is carbon in a stable form. It is an excellent conductor for electricity, and it also works well as a lubricant. Although it is soft, it has no elastic or stretch properties. These include the industrial and automotive sectors. We now know that graphite is an element. Let us look at the facts about graphite.
Does the powder come from simply crushing raw graphite to crystals? Though the name suggests otherwise, graphite does not refer to a natural or raw powder. The graphite is a mineral. . What is the form of graphite powder then?
Granulated graphite is also referred to as powder. The powder can also be made using recycled graphite. The powder can also be produced from scrap material that is left over after a manufacturing process or crushing. This process is explained by the fact that graphite electrodes are discarded after lathe turnings and cutting of manufactured pieces.
During the process of replacing the old electrode with a brand new one, the old electrode remains. What is crushed to make the alumina? The graphite is a mineral. powder. The powdered version is also obtained by heating the powdered petroleum. This is heated above graphitization temperatures and then other procedures are performed to obtain powdered Graphite.

The advantages and disadvantages
Graphite is also used as a powder in paints, and other coating materials. This powder is used to boost the carbon content of certain metals, such as steel. It can also be used as a lubricant to protect surfaces from damage caused by friction. In powder form, the graphite atoms tend to connect to one another like a grid. The stacking of the atoms creates layers. What happens next is that air and water become trapped in the layers.
The lubricating effect is due to this. The powdered form of graphite can be used to make a slurry for many purposes, including oil drilling, brake linings or carbon batteries. Due to its dryness and lubricating qualities, this powder is used by many industries. Graphite’s high melting point allows it to withstand even high temperatures.
Black lead for pencils is another popular use of powdered lead. Although we call it lead, this is actually powdered lead metal. The graphite is a mineral. . Locks and keys also use powdered forms of graphite to lubricate their mechanisms. This powder is also a favorite of many artists who use it to create artwork.
The powdered graphite may cause corrosion on certain metals. It can also stain the object that has been lubricated using graphite. We are all familiar with graphite, but we don’t know much about it in powdered form. Although certain industries have banned the use graphite, its many uses make it valuable to most industries.

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The Property And Application of Zinc Sulfide Powder

Zinc sulfide The chemical formula is ZnS. It is usually a powdery white or off-white color. Zinc Sulfide turns darker when exposed to sunlight.

Zinc Sulfide: A Property of Zinc Sulfide

Zinc Sulfide is stable when in dry air. When in humid air over a period of time or in air that contains moisture, the zinc sulfide will oxidize into zinc sulfate. Zinc Sulfide is insoluble in water but soluble in diluted inorganic acids.
Zinc sulfide, or zinc sulfide, is usually obtained through the reaction of hydrogen sulfide with zinc salt solutions. When a small quantity of Cu,Mn,Ag is added as an activater in the ZnS crystal, it will emit different colors after illumination. Zinc Sulfide has many uses, including as an analytical reagent for paints, opaque and white glass, rubber filling, plastic and for the preparation of phosphor.

Zinc Sulfide Application:

The zinc sulfide compound semiconductors are a very important material. They have been gaining attention for their excellent physical properties such as high light transmittance, wide band gap and high refractive index.

Zinc Sulfide exhibits excellent electroluminescence and fluorescence effects. Nano-zinc has a unique effect. It is very useful in many fields, such as electricity, magnetism optics, mechanics, and catalysis. It is for this reason that research into nano-zincsulfide was sparked in 1994 by Bhargava, who reported on the fluorescence life of nano ZnS:Mn at high temperatures, which has been shortened 5 orders of size. ZnS has a much improved performance that opens up a whole new field of application.

Zinc sulfide may be used for making white pigments and glasses, luminous dust, rubber, paint, plastic, etc.

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The salient features and practical applications of nano aluminium nitride

The nano aluminum nitride is produced by aerosol ablation. It has high purity, small particles, high specific surface area, high surface activity, and a large specific surface. The powder that has been surface modified will not undergo hydrolysis and have a very low oxygen content. Insulation and thermal conductivity are very evident (0.01%). The viscosity does not show up when used in polymer resins. This is the current best filler to achieve high thermal conductivity insulation. The properties Nano Aluminium Nitroride

Nano-aluminum Nitride is a diamond like nitride that can be stabilised up to 2200 degrees. It has a high strength at room temperature and its strength increases slowly as the temperature rises. Its resistivity is 1015. And it can handle temperatures as high as 1400 degrees. It can significantly improve the thermal conduction of silicone rubber and polymers. It is a thermal shock resistant material.

It is also good for injection molding.

A application of nano aluminium nitrogen

1. The materials can be used in the manufacture of electronic devices, optic devices, integrated circuits, high temperature crucibles, and high-temperature adhesives. It can replace the micron aluminum alloy currently imported.

2. Thermally-conductive silica and epoxy resins: Ultra-high-thermally-conductive silica prepared with nano-aluminum nitride is a silica-based gel that has a good thermal conductivity. It has a good electrical insulation, a large operating temperature range (80-250°C), and a good consistency. These include the space between the CPU radiator and the high-power transistors. thyristors components, diodes and the heat transfer material at the slits that are in contact with substrate. Nano thermal paste fills the gap between IC, triode, and heat sink. It also increases the contact surface between them to achieve a greater heat dissipation.

3. Nano lubricating and anti-wear agent. Modified nano aluminum-nitride ceramics added to the nanoceramic engine oils act on metal surfaces inside the engine. This lubricating and anti-wear oil is activated with high temperature and pressure. The film layer has an isolation effect that prevents friction from affecting the other parts. The nano-ceramic particle changes the friction between friction pairs to a rolling friction. The engine is protected from wear by reducing friction and friction between moving components to near zero. By improving the lubrication it can reduce friction coefficient by over 80%. Increase the anti-wear abilities by more 350%. Only 2/10000 – 1/1000

4. The nano aluminum nitride modified powder can be used to improve thermal conductivity in plastics. Thermal conductivity in plastics can be improved by 10-30% using the experimental product. The main applications are PVC, polyurethane and PA plastics.

Other applications: Nano aluminum is used as a dielectric material, microwave dielectric, structural ceramics with high temperature and corrosion resistance, and in transparent aluminum nitride micro ceramic products.

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